The Platform
A layered intelligence system
not a single tool.
1
Capture
Real-world signal capture
Cameras, sensors, PLC signals, MES, ERP, and machine data — combined into one operational record.
Video · PLC · MES · ERP
2
Understand
Process understanding
Cycle times, bottlenecks, downtime, deviations, walking routes, non-value-add activity, and root causes.
AI · Agents · Analysis
3
Optimize
Improvement intelligence
Recommendations, simulation, best-practice capture, benchmarking, and root-cause analysis at every station.
Insights · Actions
4
Automate
Automation foundation
Almetra’s intelligence and blueprints become the foundation for robotics, autonomous workflows, and self-improving systems.
AI · Agents · Analysis
Built for how your
Factory runs.
Manual Lines
Where most lost time hides
now visible in real time.
Automated Lines
Turn raw downtime into root cause
and recovered OEE.
DATA INTEGRATION
Every relevant signal
from the floor and the systems that surround it.
PHYSICAL LAYER
Vision & sensors
Cameras mounted as operational sensors. Workstation views and bird-eye coverage. Machine cycle tracking and component movement detection. movement detection.
MACHINE LAYER
PLC & machine data
PLC signals, downtime events, OEE inputs, and machine cycle data — integrated directly with visual evidence from the same moment in time.
SYSTEM LAYER
MES, ERP & IT/OT
Production orders, planned cycle times, quality records, and operational context — combined with physical reality to produce a complete operational picture.
AI CAPABILITIES
Intelligence built on real-world process data
not plans or reports.
EXAMPLE
INSIGHT
Bottleneck: Station 10 constrains entire line
At 18.5 min median cycle time — 1.85× the takt time of 10 min. This single station limits daily throughput to ~45 units.
Bottleneck removal increases line output:
by up to 35%
VIDEO ANALYSIS
ROOT CAUSE EO
20% NVA time
operator waits for upstream part (42%)
walks to tool cart (31%)
handles documentation (27%)
Moving the tool cart closer saves:
~3 min/cycle.
Moving the tool cart closer saves:
~3 min/cycle
See the platform in
your factory environment.
Request a demo or start with a factory assessment. Most teams see their first real-time insights within two weeks of deployment.
System status · OperationaL
v 2026.5
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